CG Series Clamp-on Ultrasonic Flow Sensors/Flow Meters for Bioprocess / Lab Devices

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CG Series Clamp-on Ultrasonic Flow Sensors/Flow Meters for Bioprocess / Lab Devices

In biopharmaceutical production, efficient measurement of bio-liquids, such as nutrient media, is essential for maintaining optimal system performance.

The CG series clamp-on ultrasonic flow sensors/flow meters provide the biopharmaceutical industry with a non-invasive flow rate measurement solution for verifying the performance of fluid pumps in the bioprocessing systems, monitoring pipeline integrity, and facilitating automated, intelligent bio-production management.

CG series clamp-on ultrasonic flow sensors/flow meters do not directly contact the bio flow, allowing for repeated use without costly disinfection or gamma irradiation.

The clamp-on design makes the CG series ultrasonic flow sensors/flow meters suitable for high-sanitization environments, such as single-use biopharmaceutical systems.

Featuring a compact design, the CG series clamp-on ultrasonic flow sensors/flow meters can be easily clamped onto flexible plastic tubing, enabling accurate and reliable bio-liquid flow rate measurement without interrupting the existing setup.

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Industry Challenges

Contamination

Maintaining hygiene and sterility is critical in biopharmaceutical production. Any contaminants introduced during measurement can compromise product quality. The bio-media flow rate measurement meter need to be non-invasive and easy to clean or sterilize to avoid direct contact with the measured liquids.

01
Flow Rates

Flow rates can vary significantly due to changes in production cycles, batch sizes, or formulation adjustments. Accurately measuring these variable flow rates requires measurement technologies that can adapt and provide reliable data regardless of fluctuations, ensuring consistent product quality.

02
Air Bubbles

Air bubbles and particulate matter in the bio-fluid can interrupt flow and affect measurement accuracy. This is particularly relevant in biopharmaceutical processes where precise dosing and mixing are critical.

03

Application Overview

XY-TEK CG series ultrasonic flow sensors/flow meters can be used in the following bioprocess:

Medium Preparation
Buffer Preparation: Replace volume measurement device.
Cell Inoculation
Controls the injection of cell lines into the reactor
Bioreactor (Continuous/Perfusion)
Manage the inflow and outflow of fluids.
Centrifuge
Verifies that fluids are flowing
Filtration
Control the process conditions during the filtration process.
Chromatography
Balance the amount of acid/base delivered to the system.
Filling Equipment
Measure the volume of fluid filled into the container.

By leveraging non-invasive ultrasonic flow sensors/flow meters, bioprocess device can achieve high levels of accuracy, reliability, and efficiency in flow measurement processes, ensuring industry stringent compliance and maintaining product quality.

Application Highlights

Hygienic and Sterile Design

The CG series ultrasonic flow sensors/flow meters can be clamped on to the tubing, ensures no direct contact with the measured liquid, maintaining the highest standards of hygiene and sterility.
Compact and Efficient

With a compact size that integrated circuits and advanced computing systems, CG series clamp-on design are easy for installation, making them ideal for liquid flow rate measurement in biopharmaceutical equipment.
Minimal Pressure Loss

The clamp-on design eliminates clogging, steering, and dead space, resulting in minimal fluid pressure loss during measurement process.
Versatile Output Options

The CG series clamp-on ultrasonic flow sensor / flow meters offers multiple output methods, including analog, frequency, switching and RS485, allowing for seamless integration with existing customer systems. Switching output can be easily configured for flow switch, bubble detection, dosing, and flow rate output.
Effortless Installation

The CG series clamp-on ultrasonic flow sensors/flow meters can be easily clamped onto the outside of the tubing without disconnecting any tubing. This approach eliminates system downtime and significantly enhances installation and dismantling efficiency.
High Accuracy

Flow range: 10mL/min~100L/min. Measurement accuracy up to ± 1%.Supporting bi-directional measurements.